custom plastic products manufacturers

When designing custom a new product, it's crucial to test the market before committing substantial funds to large-scale production. The challenge often arises because large factories or well-known companies require high Minimum Order Quantities (MOQs), while smaller shops may raise concerns about quality. Our focus is on offering custom plastic injection molding company services, having optimized our management system and marketing to address these issues effectively.

In today's fast-paced market, the ability to introduce new models quickly is essential. Often, these models are meant for market testing, with production volumes of just 10,000 units or even less. However, achieving the necessary customization, tolerance, finish, and function for these plastic parts still requires injection molding. Traditionally, producing a hardened steel mold involves a significant investment and takes 8-12 weeks, which can delay market entry.

Cost is another critical factor. Low volume molds are significantly more affordable than hardened steel molds. With the same budget, you can launch more projects, increasing your chances of success. If one project doesn’t succeed, you still have resources to invest in the next one.

Low volume injection molding involves creating a mold through similar processes used for hardened steel molds, such as design, CNC machining, EDM, wire cutting, and polishing. However, to achieve cost efficiency, low volume molds are made from lower-grade steel (often local steel) or aluminum, which don’t need to withstand as many injection cycles as production molds. These molds typically handle between 10,000 to 300,000 cycles, meeting the needs of most projects that don’t require extensive production.

The reduced lead time is a significant advantage since the steel doesn’t need to be hardened after rough machining, making the process faster and easier. Despite this, the finish and quality of low volume molds match those of hardened steel molds.

Advantages of custom plastic injection Molding Company:

Cost Efficiency: Save considerable amounts of money without compromising on quality.

Short Lead Time: Faster production and delivery compared to traditional molds.

Flexibility: Easier to modify the tooling as needed.

Reduced Risk: Minimize financial risk by allowing more projects to be tested in the market.

By leveraging low volume injection molding, you can efficiently test new products, manage costs, and adapt to market demands with greater agility.